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Now that most people have received their PFs, it would seem the issue isn't a question of whether or not there are heads with or without visible seams. It seems it's more a question of determining how much of a size difference in gaps will there be between PFs. The Kirby replacement I received had a more noticeable gap than the one I originally received yet the modern head replacement fit better. Alas, the teeth on the modern still featured splotchy paints.
So what now? Well, I just pick the heads I like the most and destroy the other two or wait for SS to send me a return label. In the end, on the positive, I feel better knowing that the gap and teeth issues will likely be found throughout the run as this appears to be a production issue. It's not a huge deal as overall, this is still an amazing statue.
Note to Sideshow: In the future, when considering switch-out portraits, if it looks there will be a gap issue, please consider just using one portrait. Also, in 2015, I think the messy paints on the teeth could have been avoided.
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